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Orion Semiconductor Group — End-to-End Silicon Lifecycle
Full-spectrum semiconductor lifecycle

From raw silicon
to shipped package.

Orion Semiconductor Group manages the complete journey — supply chain sourcing, wafer fabrication support, OSAT assembly, advanced ATMP packaging, and final test — under one accountable roof.

See Our Chain
ISO/TS 16949 Automotive
IATF 16949:2016
AEC-Q100 / Q101
Raw Material & EPI Wafers
Silicon ingot pull · CZ & FZ · 300mm mono-crystal
SUPPLY
Wafer Fabrication Support
Photolithography · Etch · CVD · CMP · Diffusion
FAB
Die Prep & Wafer Sort
Electrical wafer sort · Laser marking · Back-grinding
SORT
OSAT Assembly
Wire bond · Flip-chip · Mold · BGA · QFN · LGA
OSAT
Advanced ATMP Packaging
2.5D / 3D IC · Fan-out WLP · Chiplet integration
ATMP
Final Test & Ship
ATE · Burn-in · Tape-and-reel · MSL bake · COO cert.
TEST
SUPPLY CHAIN 99.4% On-Time Delivery OSAT Wire Bond, Flip-Chip, BGA, QFN, CSP ATMP 2.5D / 3D-IC / Fan-Out WLP TEST Teradyne UltraFLEX · Advantest T2000 FAB NODE 180nm → 3nm Multi-foundry PACKAGING Chiplet Heterogeneous Integration QUAL AEC-Q100 / JEDEC / MIL-STD-883 LEADTIME Standard 8W · Expedite 4W SUPPLY CHAIN 99.4% On-Time Delivery OSAT Wire Bond, Flip-Chip, BGA, QFN, CSP ATMP 2.5D / 3D-IC / Fan-Out WLP TEST Teradyne UltraFLEX · Advantest T2000 FAB NODE 180nm → 3nm Multi-foundry PACKAGING Chiplet Heterogeneous Integration QUAL AEC-Q100 / JEDEC / MIL-STD-883 LEADTIME Standard 8W · Expedite 4W
Core Capabilities

Four pillars, one partner.

From the moment silicon leaves a foundry to the moment a finished device enters your supply stream, Orion owns accountability at every node.

SUPPLY CHAIN
Global Semiconductor Supply Chain
We orchestrate multi-tier procurement across foundries, substrate suppliers, lead-frame vendors, and chemical distributors. Our dual-source strategy and bonded inventory model protect your BOM from allocation shocks and geopolitical disruption.
Approved foundry partnersTSMC · Samsung · UMC · GlobalFoundries
Inventory buffer modelHub / VMI / Bonded stock
On-time delivery rate99.4% — 12-mo rolling
Counterfeit screeningAS6081 / CCAP-101 compliant
TECHNOLOGY
Semiconductor Process Technology
Orion's process engineering team provides design-for-manufacturability (DFM) reviews, process design kit (PDK) validation, and yield improvement consulting. We bridge fabless design teams and foundry process owners across all major nodes.
Process nodes supported180nm → 3nm FinFET / GAA
DFM rule setsTSMC / Samsung / UMC certified
Yield improvement avg.+8.4% first-pass
PDK versions managed320+ active releases
OSAT
OSAT — Assembly & Test Services
Our OSAT network spans 6 assembly sites across Asia and Southeast Asia. We manage the full assembly flow: die attach, wire bonding or flip-chip, underfill, molding, singulation, marking, and final electrical test — with full traceability to lot level.
Package typesQFN · BGA · CSP · DFN · SOP · TO
Wire bond pitchDown to 40μm Au / Cu / Pd-Cu
Assembly capacity4.2B units / year
Automotive gradeAEC-Q100 / Q101 qualified lines
ATMP
ATMP — Advanced Packaging
Orion's Advanced Test, Measurement & Packaging division delivers 2.5D interposer integration, 3D-IC stacking with TSV, fan-out wafer-level packaging (FO-WLP), embedded die, and chiplet heterogeneous integration for AI, HPC, and mobile applications.
Advanced formatsCoWoS · InFO · HBM3e stack · EMIB
Bump pitchDown to 40μm C4 / 20μm μbump
RDL layersUp to 8-layer fine-line RDL
TSV diameter5μm via-middle / via-last
End-to-End Flow

The anatomy of a
resilient supply chain.

Every node in our chain is audited, dual-sourced where possible, and instrumented for real-time visibility — so disruptions stay invisible to your production line.

Tier 0 — Raw Materials
Silicon, Gases & Chemicals
Polysilicon sourcing from certified smelters, ultra-high-purity process gases (NF₃, WF₆, SiH₄), and CMP slurry procurement with full SDS compliance and conflict-mineral traceability.
PolysiliconUHP GasesPhotoresistCMP SlurryLead frames
Tier 1 — Wafer Supply
Foundry Wafer Procurement
Strategic wafer starts allocation with TSMC, Samsung Foundry, UMC, and GlobalFoundries. Quarterly capacity reservations, demand-signal sharing, and forecast smoothing minimize queue volatility and protect priority access.
TSMC N3/N5/N7Samsung SF3UMC 22nmGF 12nm FDX
Tier 2 — Assembly Materials
Substrates, Leadframes & Mold Compounds
ABF and BT substrates, copper and pre-plated leadframes, epoxy mold compounds, underfill resins, and solder pastes — all managed through an approved vendor list with incoming quality inspection.
ABF SubstrateBT SubstrateCu LeadframeEMC MoldSAC305 Solder
Tier 3 — Logistics & Compliance
Cold-Chain, Export Control & COO
MSL-sensitive device cold-chain management, ECCN classification support, ITAR handling, country-of-origin certification, and dangerous-goods compliance for air and ocean freight — all in-house.
MSL 1–3 handlingECCN / EAR99ITAR registeredCOO cert.
Tier 4 — Delivery
Bonded Hub, VMI & JIT Delivery
Bonded warehouse hubs in Singapore, Netherlands, and Texas provide vendor-managed inventory and consignment stock programs — delivering just-in-time to your production floor with 99.4% on-time performance.
Singapore HubNetherlands HubTexas HubVMI / JIT
Global Operations Network
Manufacturing, logistics & partner sites
TAIWAN SG HUB KOREA NL HUB TX HUB
Fab / OSAT site
Bonded hub
VMI warehouse
4.2B
Units assembled
annually across OSAT network
38+
Countries in active
supply chain footprint
99.4%
On-time delivery
12-month rolling average
6nm
Finest ATMP bump pitch
in volume production
Services Deep-Dive

OSAT & ATMP — what this means
for your program.

Two disciplines, tightly integrated. OSAT covers conventional assembly and test at scale; ATMP pushes into chiplet, heterogeneous, and advanced 3D architecture territory.

OSAT — Outsourced Semiconductor Assembly and Test — is the discipline of taking a singulated die off a diced wafer and transforming it into a shippable, tested package. Orion manages six assembly lines across Malaysia, Philippines, and Thailand.

Our operations handle every conventional package format in high volume, with dedicated automotive-qualified lines running zero-defect production under IATF 16949 certification.

01
Die Attach
Epoxy or eutectic die attach with voiding <2% by X-ray — silver-sintered for high-temperature automotive applications.
02
Wire Bond / Flip-Chip
Gold, copper, and Pd-coated copper wire at 40μm pitch. Flip-chip with C4 and μ-pillar for high-I/O and high-frequency packages.
03
Molding & Singulation
Transfer mold, compression mold, and liquid encapsulant. Saw singulation to ±5μm package tolerance.
04
Electrical Test & Burn-In
Teradyne UltraFLEX and Advantest T2000 ATE for functional and parametric test. Burn-in boards with HTOL and LTOL capacity.
Wire Bond Yield99.92%
Flip-Chip Yield99.87%
Final Test Coverage99.9% DPM
Automotive Line OEE91.4%
Burn-In Capacity120K sockets

ATMP — Advanced Test, Measurement & Packaging — is where conventional OSAT ends and heterogeneous integration begins. It covers 2.5D silicon interposers, 3D die stacking with TSVs, fan-out wafer-level packaging, and chiplet co-design.

Orion's ATMP division is co-located with R&D engineering teams in Singapore and Taiwan to support early-stage package architecture decisions before tapeout.

01
2.5D Interposer Integration
Silicon or organic interposer with micro-bumps <55μm pitch. HBM stack placement alongside logic die for maximum bandwidth density.
02
3D-IC with TSV
Via-middle and via-last TSV in partnership with TSMC SoIC and Samsung X-Cube. Thermal analysis and stress simulation included.
03
Fan-Out Wafer-Level Packaging
TSMC InFO and ASE FOCoS for high-density redistribution layers, enabling thin-profile packages for mobile and wearables.
04
Chiplet Integration & Co-packaging
Multi-die heterogeneous integration following UCIe 1.0 and BOSCH standards. Mix-and-match nodes in a single package footprint.
2.5D Assembly Yield98.6%
Bump Pitch Capability20μm μ-pillar
RDL Layer CountUp to 8 layers
Thermal Resistance<0.18°C/W
Chiplet Integration Projects47 active

Final test is the last line of defense before your device reaches the field. Orion's test engineering team handles ATE programming, loadboard design, handler configuration, and statistical yield analysis — closing the loop back to assembly and fab.

We support digital, mixed-signal, RF, power, and high-speed serial test on both Teradyne and Advantest platforms, with capacity for automotive burn-in and reliability screening.

01
ATE Program Development
Test pattern compilation, vector conversion, and program debug on Teradyne UltraFLEX, J750, and Advantest T2000 / SmarTest 8.
02
Loadboard & Handler Design
Custom loadboard PCB design with controlled impedance, socket qualification, and gravity / pick-and-place handler setup.
03
Burn-In & Reliability Screening
HTOL at 125°C, LTOL at -40°C, dynamic burn-in with voltage stress. JEDEC JESD47 compliant qualification flow.
04
Statistical Process Control
Real-time SPC dashboards, Cpk monitoring, bin pareto analysis, and yield-loss feedback to wafer sort and assembly.
ATE Utilization87.3%
Test Coverage (structural)99.95%
Burn-In Socket Capacity120K units
Avg. Test Time Reduction-34% vs baseline
Escapes per Quarter0 PPM (trailing 4Q)
Ecosystem & Technology Partners
TSMC Samsung Foundry ASE Group Amkor Technology Teradyne Advantest Synopsys Cadence Entegris
Global Footprint

On the ground where
silicon moves.

Six manufacturing regions, three bonded hubs, and regional engineering centers positioned to align with the world's foundry and assembly clusters.

East Asia
Taiwan & South Korea
TSMC liaison office in Hsinchu Science Park. Samsung Foundry coordination in Hwaseong. Wafer procurement, DFM review, and PDK management.
TSMC N3/N5Samsung SF3DFMPDK
Southeast Asia
Malaysia, Philippines & Thailand
Primary OSAT assembly operations. Six production lines across Penang, Manila, and Chonburi — including automotive-qualified and RF-dedicated lines.
OSAT AssemblyATE TestAutomotiveBurn-in
Southeast Asia Hub
Singapore
Regional HQ, ATMP R&D center, and bonded warehouse hub. Home to our chiplet integration lab and advanced packaging process development team.
ATMPChiplet R&DBonded HubHQ
South Asia
India
Design-for-test engineering center in Bangalore. ATE program development, yield analysis, and EDA support services for Asia-Pacific customers.
DFT EngineeringATE ProgramsYield Analysis
Europe
Netherlands & Germany
European supply chain hub in Eindhoven. German automotive-grade quality engineering team supporting Tier-1 OEM customers across the DACH region.
VMI HubAutomotive QEDACH Sales
Americas
United States
Austin, Texas bonded warehouse and North America sales engineering. ITAR-registered facility for defense and aerospace semiconductor handling.
Bonded HubITARDefense & Aero
Work With Orion

Your next tapeout
deserves a full-chain partner.

Tell us your program requirements — package type, node, volume, timeline — and our applications team will respond within one business day with a capability match and indicative lead time.

Download Capability Deck